Star Trace India

Linear Motion Vibrating Screens :Whilst enjoying immense popularity for many years on small horizontal and inclined screens, star trace is the first company in the world to perfect this simple drive arrangement on large horizontal and inclined Linear Motion Vibrating Screenss. This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. Besides the simplicity of the drive, many other features have been incorporated to provide a machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price. The standard range of screens is presented later in the brochure, and these are normally available on short delivery. 

Advantages:The advantages of star trace horizontal Linear Motion Vibrating Screenss is that use of the following equipment has now been renderedunnecessary:
External drive, with vee-belts or cardan shafts.Oilbath oscillators, with synchronising gears and oil leaks.Motor support stand, or overhead structure for motor support.Snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to vee-belts and external motors during the large oscillations that normally occur during stopping.Bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in an oilbath and cause possible damage to other bearings and synchronising gears.Campact ness - screens can be positioned very closely with a minimum of space wastage.A vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime.Due to the absence of gears and vee-belts, the units use less power than conventional drives.

We are Specialized in fabrication of Linear Motion Vibrating Screens, manufacturers of Linear Motion Vibrating Screens, suppliers of Linear Motion Vibrating Screens, exporters of Linear Motion Vibrating Screens, Linear Motion Vibrating Screens in india.

Heavy Duty Trommel Screens:Vibrating trommel screen are used to separate materials into various sizes for further processing, or for end use. Depending on particular need, the material is separated by passing it through a vibrating “screen box” which has a number of different sized screens or meshes, which thematerial falls through like a sieve, the material falls onto attached conveyors which stock pile the end products. The end products can then be used in the building and construction industries.Features of Vibrating Trommel Screen:
1) High screening efficiency
2) High capacity and reliability
3) Long bearing lifetime
4) Easy maintenance

Electromagnetic Vibrating Feeders:Electromagnetic Vibrating Feeders provided by us are high frequency reciprocating machine capable of conveying bulk materials between various processes. These Electromagnetic Vibrating Feeders can handle all types of material irrespective of their nature like hot, damp etc. These can be used across various processes like sprinkling, weighing, mixing etc.  (Electromagnetic Vibrating Feederss) These are supplied with base mounted, over hanging and combined single magnet drive. These can also be availed with dual twin magnet drives and with multiple drives to be served as vibrating conveyors.The drive unit is located below the tray consisting of two sets of leaf springs connected to mounting bracket. (Electromagnetic Vibrating Feederss) When magnetic coil is energized it gives horizontal vibrations to the tray to en cure free, smooth, volumetric flow to the material.  (Electromagnetic Vibrating Feeders)These can be availed in various trough sizes as per is:8723-1978 standard. 

We are one of the leading manufacturers, suppliers & Exporters of Electromagnetic Vibrating Feeders, manufacturer of Electromagnetic Vibrating Feeders, supplier of Electromagnetic Vibrating Feeders, exporters of Electromagnetic Vibrating Feeders, Electromagnetic Vibrating Feeders in india, Electromagnetic Vibrating Feeders in chennai.

Star Trace offers turnkey solutions for Screening Plant.We are one of the leading project suppliers for Screening Plant and we work closely with our customers to fulfil their specific needs for a customized packaged solution.Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of Screening Plant & Equipments.

Screening Plant & equipments :  

• Hopper
• Vibrating Feeder
• Belt Conveyor
• Cone Crusher
• Jaw Crusher
• Impact Crusher
• Grizzly Feeder
• Vibratory MotorTrommel Screen

Additional Information:

• Delivery Time: 4 WEEKS

Vibratory feeders :
Vibrating feeders and screens  electromagnet powered vibratory feeder is a high frequency reciprocating machine of light duty capable of conveying bulk material from storage to processing or between processes at a continuous controlled rate of flow. This vibrating feeders are used in processing industries for handling al types of materials such as hot, damp, lumpy, dusty or abrasive for various functions like flow of material from storage, proportioning and blending, packaging, mixing, weighing, sprinkling, screening, scaling, crushing, washing, drying, heating, cooling, dusting, spreading, batching and etc.  these feeders are having a tray mounted on the drive units. This drive unit is located beneath the tray consisting of two sets of leaf springs connected to the mounting bracket. , an electromagnet with armature and solid cast iron base. When the magnetic coil of the feeder is energized it gives horizontal vibrations to the tray which ensures a free, smooth, uniform, volumetric flow to the material that is fully variable from dribble to surge by externally steplessly with the help of a knob provided in the control panel. Vibrating feeders can be supplied with base mounted, over hanging or combined single magnet drive or with twin, dual twin magnet drives or with multiple drives to serve as vibrating conveyors.  
star trace vibratory feeders are available in a variety of trough size and shapes as per is:8723-1978. This feeders are supplied through a half-wave rectifier resulting into 3000 vibrations per minute at 50hz. The amplitude of vibrations can be varied to vary the feed rate externally with the help of variac provided in the control panel. As there is no moving mechanical parts inside the power unit such as gears, motors, eccentric weights, chains and bearings, there is absolutely no maintenance and no down time for process industries. The vibratory tray is heavily fabricated duly stiffened with angles. Wear resistance plate can also be provided in the tray for varying abrasive materials. Tray can be made to suit individuals requirements. This can be made dust tight too. The system is fitted with a powerful electromagnetic coils which is made from double fibre glass covered copper wire suitable for class h insulation for excellent result. The coil is moulded in specially formulated resin to withstand any type of atmospheric.

We are Specialized in fabrication of Vibratory Feeders, manufacturers of Vibratory Feeders, suppliers of Vibratory Feeders,exporters of Vibratory Feeders,Vibratory Feeders in india

Vibrating equipments :

Grown with the years of business expertise, we manufacture a wide range of vibrating equipments for heavy machinery work assist (vibrating equipment). Our manufacturing unit follows the quality of reliability to provide the highly loadable quiet running and low cost maintenance facility. Our vibrating equipments are fabricated with high quality raw materials that are procured from the noted vendors. We provide many options in this section such as:-

• Vibratory motor (vibrating equipment)
• Vibratory feeder (vibrating equipment)
• Vibro screen (vibrating equipment)
• Bin vibrator(vibrating equipment)
• Piston impactor(vibrating equipment)
• Screen separator(vibrating equipment)
• Electro mechanical feeder (vibrating equipment)
• Vibrating grizzly screen feeders (vibrating equipment)
• Ball vibrator (vibrating equipment)
• Circular motion inclined screens (vibrating equipment)
• Tubular feeders/conveyors (vibrating equipment)
• Vibration meter(vibrating equipment)
• Vibro energy finishing machine(vibrating equipment)
• Dewatering screen (vibrating equipment)
• Test sieve shaker (vibrating equipment)
• Tandem vibratory road rollers (vibrating equipment)
• Vibrating table (vibrating equipment)
• Electro magnetic vibrator(vibrating equipment)
• Vibrating tumbler(vibrating equipment)
• Vibrating shifter(vibrating equipment)
• Linear motion screen(vibrating equipment)
• Extra heavy duty vibrating feeders(vibrating equipment)

Star Trace is one of the leading manufacturers, suppliers & Exporters of vibrating equipments, manufacturer of vibrating equipment, exporters of vibrating equipment, suppliers of vibrating equipment, industrial vibrating equipment

We are amongst the most reputed names in the industry, offering Ore Crusher.A crusher is a machine designed to reduce large rocks into smaller rocks, gravel, sand or rock dust.Crushers may be used to reduce the size, or change the form, of waste materials so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials (as in rock ore), so that pieces of different composition can be differentiated.Mining operations use crushers, commonly classified by the degree to which they fragment the starting material, with primary and secondary crushers handling coarse materials, and tertiary and Quaternary crushers reducing ore particles to finer gradations. 

In our extensive product range, we are involved in providing a wide range of Sieve Shaker. The offered sieve shaker is manufactured by superior quality raw material at par with the universally accepted standards. Widely demanded in the market for its performance & quality, this sieve shaker is offered in various specifications on customer’s demand & provided within a given time.

Other Details:

• Pharmaceutical ingredients, powder and granular
• Chemical processing materials, powder and granular
• Aggregate materials, sand, cement, fire rock and gravel.

Additional Information:

• Delivery Time: 2 WEEKS
• Packaging Details: WOODEN BOX

Destoner :

The  destoner  work as a densimetric separator of the stones from the grain. It separates the different impurities by weight. Its removing system allows the separation of small stones from grain before the other treatments. This unit is equipped with several regulation systems which allow the machine to be used for a wide range of products such as nuts, seeds, any kind of dry legumes or paddy. The following regulations are of specific interest:

(Destoner)

: Regulation of the product flow. (Destoner)
: Regulation of the speed of the air according to   the density of the product to destone.
: Sieves angle adjusting system in order to make easier the separation by gravity. (Destoner)
: Stones outlet control to prevent any obstruction.
: Sieve oscillation adjusting system, improving the production thanks to the acceleration of motion.
: Regulation of the speed of the product outlet modifying the projection angle, in order to increase the  machine production and improve the separation process. (Destoner)

Double destoner consists of two layer of sieve box fitted with unbalanced motors for giving vibratory movement. Complete removal of small & large stones is ensured. (Destoner).

GEARED FORCE EXCITER
Star Trace is one of the leading company which manufacturing the Geared Force Exciter. Star Trace Geared Force Exciter is used in the heavy-duty gearbox to create the linear vibrations for volumed material handling with maximum feed rates. Our Geared force exciter provides maximum opearational efficiency.

Working Principle
Star Trace gear box is having two types of counter rotating shafts. Each counter shafts having two counter weights to produce linear motion for vibrating feeders, screens and so on. The special care should be taken while manufacturing the counter weights so that the static moment is delivered as we required.The special care should be taken while manufacturing the counter weights so that the static moment is delivered as we required. The gearbox contains hardened and ground gears in a cast housing. The additional holeas are provided in the counter weights is used for adjust the mass according to the required static moment. Our geared force exciter is customized products and depends upon the need with input speed ranging from 750-1500rpm and dynamic moments from 500kgcm-170,000kgcm. The bearings are accommodated in oil-lubricated due to high-speed operation of the gears.

Applications :
Geared Exciters used in Sizing, feeding, conveying, Desliming, Dewatering, extraction, purification, segregation of bulk material in the mining, iron, steel, cement, fertilizer, chemical and ceramics industries.

Electro Mechanical Vibrating Feeders:We provide a heavy duty vibro motor powered vibratory  Electro Mechanical Vibrating Feeders.This Electro Mechanical Vibrating Feeders is of high frequency reciprocating machine capable of conveying bulk material. The continuous flow rate helps us in conveying material from storage to processing or between processes. It can help in handling all types of material irrespective of they are hot, lumps, damp, dusty or abrasive for various functions. It helps in various processes like washing, drying, cooling etc. These Electro Mechanical Vibrating Feeders are supplied with base mounted over hanging or they can also be supplied with combined single motor drive or can be customized as per the needs of the clients.

Owing to our expertise in this domain, we are engaged in providing a supreme quality Circular Motion Screen. This circular motion screen is developed with using premium class raw material in accordance with set quality norms. In addition to this, we ensure our honored customers that offered circular motion screen is examined on numerous quality parameters. This circular motion screen is provided in various specifications at very affordable rates to the customers.

Additional Information:

• Delivery Time: 3 WEEKS

Circular Gyro Vibratory Screens: Gyratory screens  is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines. Industries catered:(Vibratory Gyro Screens)Mineral processing pharmaceutical(Vibratory Gyro Screens)    Ceramic animal feed (Vibratory Gyro Screens)    Food & beverages effluent & waste (Vibratory Gyro Screens)    Abrasive industries water treatment.(Vibratory Gyro Screens)

Working principle:The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly(Vibratory Gyro Screens). Rotation of the top eccentric weight creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery. Increasing the top eccentric mass, increases the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass, creating tilt on the screen, giving vibration in vertical & tangential planes. Increasing the vertical component of motion, which promotes turn over of material on the screen surface helping maximum quantity of under size material to pass through the screen. The vertical motion also minimizes blinding of screen by “near size” particles. The tangential component of motion is controlled by the angle of lead given to bottom weights with relation to top weight.(Vibratory Gyro Screens) Variation in lead angle controlled the spiral pattern of material travel over the screen cloth. Speed & flow pattern of material travel over the screen cloth can be set by the operator for maximum throughout & screening efficiency for any screen able product- wet or dry, coarse or fine, heavy or light, hot or cold. Typical material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet. 

Circular Motion Inclined Screens :

The type universal vibro screen is a new generation vibratory screening machine characterized by low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. The various versions of these vibro screens permit its use for wet and dry screening, coarse and fine separations and are widely used in steel mills, mineral beneficent plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others. 

• High availability and operational reliablity is the result of a highly developed design and quality standard
• Reasonably priced and flexible due to the use of standardize components
• Quick changing of screen mats and of the specially developed removable names, to allow lengthwise  tensioning using simple screw connections
• The machine is economically equipped to customer's requirements with screen decks made of spring steel wire perforated sheet wire perforated sheet metal, rubber or polyurethane optimum untilization of the screening area by a deck arrangement which is adapted to suit the grain size concerned, namely longitudinal, transverse, inserted and laid linings
• Low noise level with grease lubricated circular drive units which run extermely quiet and are of a stable design with low harmonic oscillation
• Generously dimensioned bearings give long service life
• Dust seals are available as a options for all screens
• Low maintenance costs resulting from a direct drive using a normal commercial motor and a maintenance free cardan shaft
• Easy, quick installation and removable of worn and replacement parts by the use of screw connections

Star Trace Specialized in fabrication of Circular Motion Inclined Screens, manufacturers of Circular Motion Inclined Screens, suppliers of Circular Motion Inclined Screens, exporters of Circular Motion Inclined Screens,Circular Motion Inclined Screens in india.

Circular Motion Screen:
The type universal vibro screen is a new generation vibratory screening machine characterized by low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. (Circular Motion Screen) The various versions of these vibro screens permit its use for wet and dry screening, coarse and fine separations and are widely used in steel mills, mineral beneficiation plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others.

• High availability and operational reliability is the result of a highly developed design and quality standard.

• Reasonably priced and flexible due to the use of standardize components.

• The machine is economically equipped to customer's requirements with screen decks made of spring steel wire perforated sheet wire perforated sheet metal, rubber or polyurethane optimum utilization of the screening area by a deck arrangement which is adapted to suit the grain size concerned, namely longitudinal, transverse, inserted and laid linings.

• Quick changing of screen mats and of the specially developed removable names, to allow lengthwise tensioning using simple screw connections.

• Low noise level with grease lubricated circular drive units which run extremely quiet and are of a stable design with low harmonic oscillation (Circular Motion Screen)

• generously dimensioned bearings give long service life(Circular Motion Screen)

• Low maintenance costs resulting from a direct drive using a normal commercial motor and a maintenance free cardan shaft.

• Dust seals are available as a options for all screens

• Easy, quick installation and removable of worn and replacement parts by the use of screw connections.

Star Trace is one of the leading manufacturers, suppliers & Exporters of Circular Motion Screen, Circular Motion, Linear Motion Vibrating Screens, Linear Motion Screens, manufacturer of Circular Motion Screen, suppliers of Circular Motion Screen, exporters of Circular Motion Screen.