Star Trace India

The Magnetic Rods, Neodymium Magnets Cylinder manufactured by Star Trace are highly dependable and come in numerous dimensions to suit varied requirements.

 Magnetic Rods known as Magnetic Tube, Neodymium Rod Magnet, Tube Magnet, Neodymium Cylinder Magnets, Ndfeb Rod Magnets.

Magnetic Drum Separator :
Magnetic Drum Separators are primarily designed and manufactured as low field intensity separators. They have an open magnetic system with the magnetic poles located in one plain. Low field intensity separators are employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnetic content of dry minerals.

Working of Permanent Magnet Drum Separator :
After the ore slurry tank into the tank after the water pipe water to the mine under the influence of mineral particles into the tank was loose state of a mine. The role of the magnetic field, magnetic mineral particles to the magnetic pole movement magnetic agglomeration occurs, and be attracted to the cylinder. The polarity of the magnetic poles along the alternating direction of cylinder rotation, and at work be fixed, due to alternating magnetic pole magnetic stirring produced the phenomenon of non-magnetic minerals in the turning off, and eventually the suction surface of the cylinder is a concentrate.Concentrate along the edge of magnetic cylinder to the weakest at the magnetic system, mineral water spray in the unloading effect of flushing water was discharged into the concentrate tank, if it is full magnetic magnetic roller, brush roll unloading ore is carried out with. Non-magnetic or weakly magnetic minerals are left with the pulp slurry in the discharge groove, that is tailings.

Permanent Magnet Drum Separator Structure :
Permanent Magnet Drum Separator, Double Drum Magnetic Separator, Rare Earth Drum Separators, Drum Separator Magnets mainly by the cylinder, roller, brush roller, magnetic system, tank, transmission parts 6 parts.(Magnetic Drum Separators) Cylinder by a 2-3mm stainless steel plate welded into the tube, end caps for the aluminum casting or workpiece, connected with stainless steel screws and barrel. Motor or directly through the reducer Promise speed motor, drive cylinder, magnetic roller and the brush roll for rotational movement. Magnetic system is an open magnetic system, mounted on the cylinder and exposed full magnetic.(Magnetic Drum Separators) Magnets with stainless steel bolts installed in the magnetic yoke of the floor, out of cylinder yoke shaft, the shaft has Shui arm fixed. Pulled the magnetic system can be adjusted Shui arm angle adjustment lever can be fixed after appropriate. Tank work area with stainless steel plate, frame and other parts of the tank with ordinary steel welding.

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Electrostatic separation:
The electrostatic separators are classified into two main types, such as electrodynamic separators or high tension roll separators and electrostatic plate and screen  separators. Both the separators work in similar ways, but the forces applied to the particles are different i. E. Gravity and electrostatic attraction forces. In high tension rollers, the particles that subsequently travel on a drum are charged by a corona discharge. The conducting particles lose their charge to the drum and are removed from the drum with centripetal acceleration. The electrostatic plate separators work by passing a stream of particles past a charged anode. The conductors lose electrons to the plate and are pulled away from the other particles due to the induced attraction to the anode. These separators are used for particles between 75 and 250 micron and for efficient separation to occur, where the particles need to be dry, and have a close size distribution and uniform in shape. Of these considerations, one of the most important is the water content of the particles. This is important as a layer of moisture on the particles renders the non-conductors as conductors as the layer of the water is conductive. Electrostatic plate separators are usually used for streams that have small conductors and coarse non-conductors. The high tension rollers are usually used for streams that have coarse conductors and fine non-conductors. The plate separators used for separating mineral sands ie. Zircon, rutile and ilmenite are separated from the silica gangue. The separation is performed in a number of stages with roughers, cleaners, scavengers and recleaners.

Application:

• Beneficiation of ferrous, non -ferrous and rare metal ones.
• Recovery of metals from industrial wastes (electronic or electrical
• Engineering scrap, cables etc.
• Recovery of dielectric materials (e. G. Plastics) for recycling.
• Purification of metal and non -metal powders.
• Separation of industrial minerals (quarts, feldspar, mica etc. ).
• Shape and size classification.

This process can be achieved by the following our range of machineries:

• High tension roll separator
• Late and screen electrostatic separators
• Tribostatic separator

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Electro Magnetic Scrap Drum Separators:

We are a pioneer name engaged in manufacturing and supplying advanced Electromagnetic Scrap Drum Separator. Star Trace always offers highest quality products, which are engineered by our skilled team of technocrats using superb quality raw materials. Star Trace's Electromagnetic Scrap Drum Separator opens the way to new efficiency in handling big volumes of large-sized material encountered in today’s material processing and mineral concentration applications.

The patented coil construction produces a much deeper field than can be produced on electro or permanent pulleys or any other type of magnetic drum separator. In addition, the magnetic collecting pole area has been increased to give the drum greater ability to carry heavy magnetic loads. The surface holding force developed by this drum is also higher than any drum or magnetic pulley. Our Electromagnetic Scrap Drum Separator does not only achieve better separation than was previously possible but also extend the range of magnetic treatment to meet larger requirements.

Typical Applications:

•     Foundries
•     Blast Furnace and BOF Slag
•     Open Hearth Slag
•     Dry Magnetite Ore Cobbing
•     Auto Fragmentizing and Processing

Features:

•     Deep, powerful magnet assembly, combined with high surface holding power
•     Deep field pattern, improved surface area, and greater magnetic pole area
•     Extended range of magnetic treatment
•     Simple installation and minimum space requirements
•     Low DC power costs and extremely efficient performance
•     Rugged construction for virtually maintenance-free operation
•     Sealed cylinder O-ring construction a "must" for unprotected outdoor operation
•     Heavy-duty, weatherproof manganese-steel cylinder
•     Low drive HP requirements
•     Steel support bearings
•     Flexibility in application

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Magnetic Chip Conveyor :
We are one of the highly established manufactures and suppliers of excellent quality precision
magnetic chip conveyor . These magnetic chip conveyor are made up of super quality raw materials, which are procured from highly established raw material suppliers. We never compromise on the quality of products. Hence, we have a team of highly qualified professionals for quality test who stringently conducts quality test to ensure excellence of products. Our company offers these conveyors at very economic prices to gratify the customers across India.    

Hinged steel belt chip conveyor:
Hinged steel belt chip conveyor has been specifically designed keeping in mind the hazards that are normally encountered with conventional chips and shaft conveyors. The hinged steel belt is pressed in extra heavy duty sheet and perfect guiding of rollers ensures minimum friction and noise free operation. The body compact in size and occupies small space but due to extra chip space can handle large volume of chips. The continuous operation ensures least machine down time and minimum labor.

Application:
CNC turning centers, cnc machining centers, transfer line, multi-spindle automates, spm's, heat treatment furnaces and press shops.

Magnetic plan sheet type conveyor:
Fine, light and sharp chips generated from gear shaves, gear hobbers, spline cutting machines, spm's, deep hole drilling machines, broaching machines, press shops and heat treatment shops. Coming with large amount of coolant tend to escape with the coolant and cause damage to the pump and effects surface finish. Plain sheet magnetic conveyors attract ferrous chips from coolant and separates coolant from chips. Thus the coolant is free from chips and the conveyor acts as magnetic filter for the coolant.

The moving permanent magnets mounted on endless chain underneath the stationery stainless steel sheet attract ferrous chips and slide them on plate to the discharge end. The coolant separated from chips flows to the coolant tank through an over flow so that even floating chips get attracted by moving magnets and get conveyed.

Star trace magnetic plain sheet type conveyors being sleek in construction can be introduced into small cross sectional openings in machine tools. Since conveyors are custom built, different configuration and profiles can be made to suit specific applications.

Note: Technical data and specification subject to change. Special magnetic conveyors can be made on request of customer they have to simply send us their technical data and application, required for our engineers.

Pipeline Magnet:
 
Cage style “t” traps
 T-trap magnetic separators are designed for heavy duty, large volume liquid and semi-liquid line flow systems. The t-trap employs a slip-in cage of stainless steel permanent magnetic tubes, which capture ferrous tramp metal particles and improve the purity of the product. As the particles collect, they migrate to the rear of the tubes where they remain protected from wash-off until the tubes are cleaned.With its’ top access bolt-on steel plate and seal, the t-trap is easy to clean. Simply remove the top, lift out the magnet Cage, wipe clean and reinstall.Available in 7 standard line sizes from 2” to 18” inches in diameter, str t-trap’s can also be produced to meet special applications.Ez-clean upgrade packages are available for some styles of manual clean, cage style t-traps.For more information on ez-clean t-traps contact us.                                          
Plate style “t” traps
 When tramp metal protection is required for liquid lines carrying viscous to fibrous products, the plate style t-trap is ideal. This magnet allows the product to flow through the housing without causing product bridging. An interior baffle is used to direct the entire product flow towards the powerful plate magnet, ensuring that tramp metal is forced into the magnetic field. Installation of the plate style magnet can be in any position. Vertical position eliminates the sump area, and in horizontal lines, cleaning is made easier when the magnet element is installed on top. Available in standard line sizes of 2” and 3” diameters. Str can also manufacture magnets for special applications or line sizes.Photos represent product at date of publication. For up-to-date design specifications please contact us.

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High Tension Electrostatic Drum Separators:
We are established company involved in designing, developing and supplying excellent quality Industrial Electrostatic separator and offer it at market leading prices.  Electrostatic drum separators are designed for separating mixtures of bulk materials, which are differing by their electrical properties. These superior quality high tension electrostatic drum separator are manufactured following international norms and standards to satisfy the customers and maintaining products quality.

Features:
This high tension electrostatic drum separator is capable of producing high grade concentrators with fast recovery of valuables owing to three -step re-cleaning and facility for heating materials. Besides these feature, it also consumes little electric power and is environment-friendly.

Application:

• Beneficiation of ferrous, non -ferrous and rare metal ones.
• Recovery of metals from industrial wastes (electronic or electrical engineering scrap, cables etc.
• Recovery of dielectric materials (e. g. plastics) for recycling.
• Purification of metal and non -metal powders.
• Separation of industrial minerals (quarts, feldspar, mica etc.).
• Shape and size classification.

Star Trace Specialized in fabrication of High Tension Electrostatic Drum Separators, manufacturers of High Tension Electrostatic Drum Separators, suppliers of High Tension Electrostatic Drum Separators, exporters of High Tension Electrostatic Drum Separators, High Tension Electrostatic Drum Separators in india.

Mineral Processing System :
Classification :

Minerals can be classified into several types based on their properties such as hardness, specific gravity, color, luster, streak, cleavage, sizing and crystal form.

Particles are produced with a continuous size distribution from the coarsest particle in the product to the finest particle (which is theoretically a particle of zero size), when rocks are broken by blasting, crushing or grinding. The continuity of the particle size distribution is broken when the fragmented material is subjected to an imposed process such as sizing or concentration. Any products of the process have their own unique size distribution different from that of the original material.

Sizing :

Sizing is the general term for separation of particles according to their size.

The simplest sizing process is screening or passing the particles to be sized through single screen or number of screens. Screening equipment can include grizzlies, bar screens, wedge wire screens, banana screens, multi deck screens, vibratory screens, fine screens, flip flop screens and wire mesh screens. Screens can be static (typically the case for very coarse material), or they can incorporate mechanisms to shake or vibrate the screen. The process is performed based on some considerations including the screen material, the
aperture size, shape and orientation, the amount of near sized particles, the addition of water, the amplitude and frequency of the vibrations, the angle of inclination, the presence of harmful materials, like steel and wood, and the size distribution of the particles.

Classification refers to sizing operations that exploit the differences in settling velocities exhibited by the particles of different size. Classification equipment includes ore sorters, gas cyclones, hydrocyclones, rotating trommels, rake classifiers or fluidized classifiers.

Particle size analysis refers to the determination of the particle size distribution of the materials to be processed, which is an important factor in both communication and sizing operations. Many techniques for analyzing particle size are used, and the techniques include both off-line analyses which require that a sample of the material be taken for analysis, and on-line techniques that allow for analysis of the material as it flows through the process.

This process can be achieved by the following machinery:

• Vibro Screen Rectangular
• Gyratory Screen
• Linear Motion Horizontal Screen
• Grizzly Screen
• Circular Motion Inclined Screen
• Vibrating Shifter
• Vibrating Tumbler Screening Machine
• Banna Screen
• Flip Flop Screen
• Sieve Bend (single and double)
• Screw Classifier
• Micro Sieve Shaker
• Dry and Wet Sieve Shaker

We are one of the leading manufacturers, suppliers & Exporters of Mineral Processing Systems, Mineral Processing System in India, Mineral Processing System in Chennai, manufacture of Mineral Processing System, supplier of Mineral Processing System, exports of Mineral Processing System.

Magnetic Feed Conveyors :

We are one of the highly established manufactures and suppliers of excellent quality precision magnetic chip conveyor . These magnetic chip conveyor are made up of super quality raw materials, which are procured from highly established raw material suppliers. We never compromise on the quality of products. Hence, we have a team of highly qualified professionals for quality test who stringently conducts quality test to ensure excellence of products. Our company offers these conveyors at very economic prices to gratify the customers across India.     

Hinged steel belt chip conveyor :

Hinged steel belt chip conveyor has been specifically designed keeping in mind the hazards that are normally encountered with conventional chips and shaft conveyors. The hinged steel belt is pressed in extra heavy duty sheet and perfect guiding of rollers ensures minimum friction and noise free operation. The body compact in size and occupies small space but due to extra chip space can handle large volume of chips. The continuous operation ensures least machine down time and minimum labor.

Application :

CNC turning centers, cnc machining centers, transfer line, multi-spindle automates, spm's, heat treatment furnaces and press shops.
 
Magnetic plan sheet type conveyor :

Fine, light and sharp chips generated from gear shaves, gear hobbers, spline cutting machines, spm's, deep hole drilling machines, broaching machines, press shops and heat treatment shops. Coming with large amount of coolant tend to escape with the coolant and cause damage to the pump and effects surface finish. Plain sheet magnetic conveyors attract ferrous chips from coolant and separates coolant from chips. Thus the coolant is free from chips and the conveyor acts as magnetic filter for the coolant. 

We are one of the leading manufacturers, suppliers & Exporters of Magnetic Feed Conveyors, Manufacturer of Magnetic Feed Conveyors, Supplier of Magnetic Feed Conveyors,Magnetic Feed Conveyors in India, Exporters of Magnetic Feed Conveyors, Magnetic Feed Conveyors in chennai.

Chip Conveyors : 
Hinged steel belt chip conveyor
It has been specially designed keeping in mind the hazards that are normally encountered with conventional chips and swaft conveyors. The hinged steel belt is pressed in extra heavy duty sheet and perfect guiding of rollers ensures minimum friction and noise free operation: the body compact in size and occupies small space but due to extra chip space can handle large volume of chips. The continuous operation ensures least machine down time and minimum labour.( Chip Conveyors)

Application :(Chip Conveyors) :
CNC turning centers, CNC machining centers, transfer line, multi spindle auto mats, SPM's, heat treatment furnaces and press shops.

Magnetic plan sheet type conveyor(Chip Conveyors)
Fine, light and sharp chips generated from gear shaves, gear hobbers, spline cutting machines, SPM's, deep hole drilling machines, broaching machines, press shops and heat treatment shops.
(Chip Conveyors)

Coming with large amount of coolant tend to escape with the coolant and cause damage to the pump and effects surface finish. Plain sheet magnetic conveyors help attract ferrous chips from coolant and separates coolant from chips. Thus the coolant is free from chips and the conveyor acts as magnetic filter for the coolant. (Chip Conveyors)

The moving permanent magnets mounted on endless chain underneath the stationery stainless steel sheet attracts ferrous chips and slide them on plate to the discharge end. The coolant separated from chips flows to the coolant tank through an over flow so that even floating chips get attracted by moving magnets and get conveyed.(Chip Conveyors)

Magnetic plain sheet type conveyors being sleek in construction can be introduced into small cross sectional openings in machine tools. Since conveyors are custom built, different configuration and profiles can be made to suit specific applications. (Chip Conveyors).