Star Trace India

We avail a comprehensive range of Dewatering Screens. The offered dewatering screen is designed and manufactured by our professionals as per the set market norms .

Specifications:

• Deck sizes range :450 x 900 mm to 3000 x 9000mm
• Machines: up to 1200 x 1500 mm deck size are powered by single vibrator motor
• Operated :2 -5-degree upward inclination

Vibratory Furnace Charging Device:

The demand for high quality foundry products and their cost effective production places hi gh demands for  furnace charging equipments  in melting plants. Though much of the initial head way made in foundry automation was with the mould making process, more important is the melt shop automation. This includes remote furnace charging systems. Automation is mainly thought of as a solution to high labour cost and it certainly can increase workers productivity. However, much more important today is the effect of automation on quality. Another important advantage that automation provides in foundry environment is enhanced safety. For example automation allows foundry men to work at a safe distance from molten metal or do their jobs behind protective barriers thus reducing injuries from metal splash or furnace eruption. Also where automation exercises monitoring & control functions, it helps prevent accidents related to in-attention or judgement errors.

Today's most technologically advanced induction furnaces provide high power densities and are able to run to full power throughout the charging process. These furnace require rapid charging to keep pace with the melting power of the system. In many foundries, however, charging the furnace can be a labour - intensive. Moreover, manual operation is too slow which does not allow maximum utilization of the melting system. Charge materials are simply dumped into the furnace with wheel barrows or dropped in by hand essentially the same way as it has been done for centuries. Besides the inefficient use of time and manpower, manual charging can damage furnace lining if heavy charge materials are dropped into the furnace, thus gouging or cracking the wall or bottom refractory. In induction furnaces improper manual charging can also lead to dangerous bridging situation in which tangled pieces of scrap from a layer above and apart from the molten bath. If unrecognised by the furnace operator, bridging can lead to superheating of the bath, failure of the furnace lining and runout.

Manual charging also directly exposes melt deck workers to the dangers of metal splash from charge materials hitting the molten bath and of furnace eruption or explosion caused by wet or damp charge materials. Metal splash is one of the most common melt deck hazards & ideally, melt deck worker should be away from the furnace or behind protective barriers during charging which can only be accomplished with remote systems. Remote charging systems enhance safety not only by allowing melt deck worker to be away from the furnace during charging, but by reducing the chances of damage to the furnace lining & the likelihood of bridging situation.

Star Trace Bauxite Rotary Kiln can be used in a wide range of fields, such as dolomite, kaolin, bauxite, refractories, cement, limestone, vanadium minerals, activated carbon, coke, mineral powder, alumina, magnesium oxide, zinc oxide, special cement, etc. Bauxite Rotary Kiln is the main equipment for dry and wet production of cement clinker and it is used to grind limestone, clay, and shale down to small bits of rock and transforms them into a usable cement mixture that is ready to be either packaged or immediately used. It allows for many similar types of solids to be broken down into more readily usable material, for example alumina, titanium dioxide, metakaolin, iron ore pellets, and many other metallic and non-metallic compositions.

Features:

• Optimum quality
• Heavy duty impact plate
• Excellent performance

In our extensive product range, we are involved in providing a wide range of Electromagnetic Feeder. This electromagnetic feeder is developed with using premium class raw material in accordance with set quality norms.

Features:

• Longer working life
• Easy maintenance
• Rugged construction

Specifications:

• Capacities: 10 to 500 tonnes per hour
• Type: vibrating, electromagnetic
• Product applications: Sand, Cement.

Star Trace Reciprocating Feeder is designed to on the principle of inertia wherein large lumps of material to be fed are brought by gravity from a hopper or bunker on the reciprocating tray fabricated of high quality stell plates. The recipracating plate feeder is noted for its smooth reciprocating action providing a uniform feed rate. The feed rate is varied by changing the eccentric throw on select models. Anti-friction bearing, steel rollers, and suspension construction reduce maintenance and downtime. It is available in varying widths and lengths to fit your specific application.

Features:

• Simple structure and reliable performance
• Whole sealing structure, environmental
• Feeding material evenly with low energy consumption.
• Tray and side walls lined with wear resistant plate for longer life.
• High capacity model designed with twin eccentric disc.

Applications:

• Sand
• Gravel in mining area
• Coal mine
• Metallurgy
• Building material
• Chemical industry

Dewatering Feeder:
We offer a high quality  dewatering feeder  which are used in various applications. The various features of our dewatering feeder are:

• 900 x 1400 mm dewatering feeder driven by two overhead mounted vibratory motors and using polyurethane drainage panels
• Head feed to mineral processing equipments often contains excessive moisture adversely affecting the performance of such equipment
• Star trace dewatering feeders are designed to fulfill two basic requirements; remove the excess moisture and regulate the feed rate of the processing equipment
• Polyurethane or stainless steel wedge wire screen panels on the feeder pan allow the water to pass through, drying the solids in the feed
• The vibratory motors can either be mounted below and to the rear of the pan, or overhead. Overhead mounting allows maximum area of drainage panel
• Units range in size from 300 x 900 mm to 1200 x 2500 mm, and can be floor mounted or suspended. The feed rate can be varied by altering the out-of-balance weight settings on the vibratory motors, or by remotely controlling the speed of the motors through a frequency converter unit
• 450 x 2650 mm dewatering feeder driven by two under slung vibratory motors, and using a wedge wire drainage panel. Liners are hdpe

We are Specialized in fabrication of Dewatering Feeder, manufacturers of Dewatering Feeder, suppliers of Dewatering Feeder,exporters of Dewatering Feeder,Dewatering Feeder in india.

With rich industry experience in this field, we are providing optimum quality Vibratory Feeder.

The offered vibratory feeders are available in various technical specifications as per the requirements of customers; we offer these high-tech vibratory feeders within a given time frame.

Features:

• High functionality
• Optimum performance
• Longer working life

Specifications:

• Feed Rate: 25 parts per minute
• Input voltage: 120V, 60 Hz.
• Vibratory bulk supply hopper

We are offering our esteemed customers high quality Vibratory Furnace Charger. Particularly made for feeding large and irregular sized materials such as scrap, pig iron, the offered furnace charger is designed and manufactured by our professionals as per the set market norms by utilizing best quality raw material and latest technology. This can also be customized as per the needs of the customers.

Features:

• Compact design
• Impeccable performance
• High operational fluency

Other Details:

• Reduces labor costs
• Efficient performance
• Operator safety enhanced

Specifications:

• Tray length: 2500 mm
• Tray width: 700 mm
• Capacity: 2 Ton/hrs
• Moc of trough: 6 mm Thk. - Ms
• Material of liner: 6 mm Thk. sail ma
• Type of chain: 125
• Length of travel: 18000 mm
• Length of chain: 17500 mm
• Bending radius: 250 mm
• Width of the chain: 150 mm
• Link height: 92 Mm
• Size of holes: 1 X 50 mm X 100 mm (Oblong)
• Type of stay: Split hole type
• Moc: Mild steel galvanised
• Weight of the trolley: 1800 Kgs (Approx.)
• Weight of the bulk material: 2500 Kgs (Approx.)
• Total weight: 4300 Kgs (Approx.)

 

We are offering our esteemed customers high quality Vibratory Furnace Charger. Particularly made for feeding large and irregular sized materials such as scrap, pig iron, the offered furnace charger is designed and manufactured by our professionals as per the set market norms by utilizing best quality raw material and latest technology. This can also be customized as per the needs of the customers.

Features:

• Compact design
• Impeccable performance
• High operational fluency

Other Details:

• Reduces labor costs
• Efficient performance
• Operator safety enhanced

Specifications:

• Tray length: 2500 mm
• Tray width: 700 mm
• Capacity: 2 Ton/hrs
• Moc of trough: 6 mm Thk. - Ms
• Material of liner: 6 mm Thk. sail ma
• Type of chain: 125
• Length of travel: 18000 mm
• Length of chain: 17500 mm
• Bending radius: 250 mm
• Width of the chain: 150 mm
• Link height: 92 Mm
• Size of holes: 1 X 50 mm X 100 mm (Oblong)
• Type of stay: Split hole type
• Moc: Mild steel galvanised
• Weight of the trolley: 1800 Kgs (Approx.)
• Weight of the bulk material: 2500 Kgs (Approx.)
• Total weight: 4300 Kgs (Approx.)

 

Star Trace Coal Feeders are designed to on the principle of inertia wherein large lumps of material to be fed are brought by gravity from a hopper or bunker on the reciprocating tray fabricated of high quality stell plates. The recipracating plate feeder is noted for its smooth reciprocating action providing a uniform feed rate. The feed rate is varied by changing the eccentric throw on select models. Anti-friction bearing, steel rollers, and suspension construction reduce maintenance and downtime. It is available in varying widths and lengths to fit your specific application. Designed for constant load feeding.

Other details:

• Continuity is good and has the ability of adjusting the feeding quantity
• Control performance will be good, no phenomenon of material impacting
• Stable vibration
• Reliable work
• Easy maintenance